Electra EV is an EV solutions company with unique expertise in the design, development, assembly and manufacturing of state-of-the-art powertrains for electric mobility applications.
While the Design & Development (D&D) centre at Pune facilitates design innovation, the manufacturing facility at Coimbatore along with the global supply network helps to bring unique powertrain solutions to life in an optimum time frame.
Presently, Electra EV is equipped to produce up to 300-500 powertrain kits a month, comprising Battery Systems, PDUs, and Drive Train assemblies along with required peripheral assemblies such as Fast Charge cables, Normal Charge Port Connector Assembly, Compressors and Emergency Switch Assemblies.
The facility at Coimbatore has 30000 SFT dedicated to manufacturing and storage, scalable up to 500 kits per month with the current infrastructure.
The production setup at Electra EV is ready with all the necessary equipment to build high-quality powertrains consistently. The complete End-of-Line (EOL) test equipment facilitates qualification of key components and assemblies, process control and final product acceptance for both software and hardware, electrical and mechanical components.
Electra EV is poised to be a global destination for outsourced powertrain manufacturing in EV and similar segments, including indigenization of global EV subsystems and components, while leveraging India’s engineering talent and a local supply chain. Electra EVs journey to localisation follows the GOIs Phased Manufacturing Programme(PMP), thereby making it one of the few FAME compliant powertrain companies. Currently, the manufacturing and QA teams are preparing for ISO 9000 and IATF assessment and certification.
Series Production Capabilities
Battery System Manufacturing
The Battery Box assembly facility is equipped with the required chargers, dischargers, test and measuring equipment for incoming materials, in process checking and final battery assembly testing for batteries, battery management systems, voltage and temperature sensing components,
fast/slow chargers and discharge capability testing et al. A strict protocol of battery assembly testing ensures adherence to strict quality assurance guidelines and practices, test methods and Standard Operating Procedures ( SOPs).
PDU and Electronic Manufacturing
The PDU and Electronic assembly facility is equipped to produce complete power train constituents such as Battery Management Systems, Vehicle Control Systems, Motor Control systems. The facility adheres to strict quality assurance methods and practices for inward components, in process control and the final product, with sophisticated measurement equipment and gauges. A specially developed and established EOL with vehicle test equipment ensures that complete control systems are fully tested before delivery for hardware reliability and software integrity.
Drive Train Manufacturing
The drivetrain manufacturing facility has precision assembly equipments such as ultrasound cleaners, Hydraulic assembly equipment, metrology equipment and End of Line Test equipment for the assembled Drive Trains. Each Drive Train undergoes strict checks for motor and gear box performance, noise levels and functional performance.
Electra EV is one of the pioneers in India when it comes to full solution capabilities in EV Design and Development. The company’s specialisation in powertrains bore fruit in the year 2017 with the successful electrification of the Neo (Nano) for Ola Cabs. Electra EVs efforts led to the birth of a new zippy 48V system, completely designed and developed in India. Later, Electra EV developed 72 V powertrains for the Tigor EV(140 KM range) and the Tigor EV Extended Range (213 KM).
The Tata Ace EV for the Indian market will also have an indigenously developed powertrain from Electra EV.
Additionally, a number of manufacturing programs for innovative and exciting EV powertrains are ready for take-off at Electra EV.
Building a greener planet for future generations
Here are a few numbers from our quest to build powertrains for next-generation electric vehicles.
25 Cites in India have Electra EV Powertrain service and data analysis nodes
Contact Us
Team Electra EV is happy to be in touch with you.
Feel free to reach out to us for business enquiries, partnership offers or anything else connected to the exciting world of electric mobility. It will be our pleasure to answer your queries.
Get in touch